importance of production planning and control pdf

Importance Of Production Planning And Control Pdf

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Some of the important functions of production planning and control are listed below:. Raw materials, finished parts and bought out components should be made available in required quantities and at required time to ensure the correct start and end for each operation resulting in uninterrupted production.

Production planning is the planning of production and manufacturing modules in a company or industry. It utilizes the resource allocation of activities of employees, materials and production capacity , in order to serve different customers. Different types of production methods, such as single item manufacturing, batch production , mass production , continuous production etc.

Importance of Production Planning and Control

By PlanetTogether. Throughout the years, manufacturers have been on a quest to improve their operations by increasing productivity, managing their inventory , and optimizing their resource utilization.

These are some of the main challenges faced by manufacturers. Many strategies have emerged as solutions to allow manufacturing operations to improve their overall production efficiency. One such strategy is Production Planning and Control PPC , which is a term used to describe two essential components of manufacturing: production planning and production control.

The production planning portion handles the activities necessary before production actually begins, such as materials planning, capacity planning, and operations scheduling. The production control portion oversees the actual production process by ensuring that the production team is able to meet its production targets and is operating according to schedule. Overall, production planning and control can play a substantial role in production through schedule optimization, waste reduction, and cost minimization.

For many manufacturers, the techniques and strategies used in production planning and control have been extremely beneficial in improving their operations. Some of the most beneficial features of production planning and control include the following:. The many benefits of production planning and control show that it can increase a business's revenues by maximizing the utilization of its resources.

Overall, if the individual components within the organization are not working well together, there will only be a limited amount of success for the entire manufacturing operation. A software that is becoming extremely common to handle production planning and control strategies is PlanetTogether's advanced planning and scheduling APS software. This type of software provides insight into the current operations and allows the planning and scheduling to occur concurrently to increase the efficiency of the operations.

Advanced Planning and Scheduling Softwares have become a must for modern-day manufacturing operations as customer demand for increased product assortment, fast delivery, and downward cost pressures become prevalent. These systems help planners save time while providing greater agility in updating ever-changing priorities, production schedules, and inventory plans. The implementation of an Advanced Planning and Scheduling APS Software will take your manufacturing operations to the next level of production efficiency by taking advantage of the operational data you already possess in your ERP system.

APS is a step in the right direction of efficiency and lean manufacturing production enhancement. Try out a free trial or demo! Topics: Advanced Planning and Scheduling , production planning , production capacity , production management software , production management , production planning and control. Importance of Production Planning and Control. Some of the most beneficial features of production planning and control include the following: Customer Service Enhancement - The production planning component of PPC ensures that the organization can deliver a finished product on time.

Customers can benefit from having high-quality products being delivered promptly due to improved scheduling and optimized production. These improvements ultimately win customers over and can persuade them to establish a profitable and ongoing relationship with the manufacturing organization. Inventory Control - Proper inventory management can be a challenging thing to achieve as planners must balance holding enough inventory to satisfy customer demand while minimizing the risks and costs of holding too much inventory.

With a promising production planning and control system, inventory planning becomes much easier. These types of systems allow planners to only purchase enough materials to fulfill orders which reduces the need for holding a lot of raw materials.

In addition, they can provide the tools for utilizing a Just-In-Time scheduling strategy, which further reduces the need for holding finished goods or large quantities of work-in-process items. Equipment Improvement - Production planning and control will ultimately unveil areas and machines that are not able to meet their production targets. These could signal a lack of productivity due to faulty equipment which can be remedied by scheduling regular maintenance and cleaning for the underperforming resources.

This will enable you to have equipment that is able to meet the targeted production outputs and ensure that the resources are being used efficiently.

In addition, the capacity planning aspect of production planning and scheduling will ensure that all resources are being utilized to their full potential. A production planning and control system that ensures a systematic workflow through the production flow allows planners to better quote lead times. The overall outcome is that activities are properly coordinated and there is no need to rush orders to meet deadlines.

The shop floor personnel are then able to know what needs to be done and are able to meet their production goals without the stress of rushing orders due to a disorganized plan. Idle Time Reduction - In manufacturing production, idle time refers to the paid time where an employee or machine is unproductive. Idle time is usually due to workers waiting for materials to begin production or on various machine repairs.

These periods of low productivity can be costly for manufacturers. However, production planning and control is a viable solution to minimize downtime as it can effectively coordinate the purchasing and release of materials to ensure that every production step can start when scheduled. Quality Improvement - High-quality products must be able to meet industry standards at various checkpoints in the manufacturing process.

As production planning and control overlook all aspects of production from materials planning to resource optimization, this ensures that the quality of the finished goods is maintained. Having quality products is critical nowadays to ensure the satisfaction of customers. Your customers will be more likely to choose and endorse your brand if they know that your products are consistently reliable and durable. PlanetTogether has cut the number of 'hot' jobs in our schedule so that we can schedule our resources more efficiently.

This is translated into a better work environment for everyone. With PlanetTogether APS you can: Create optimized schedules that balance production efficiency and delivery performance Maximize throughput on bottleneck resources to increase revenue Synchronize supply with demand to reduce inventories Provide company-wide visibility to resource capacity Enable scenario data-driven decision making The implementation of an Advanced Planning and Scheduling APS Software will take your manufacturing operations to the next level of production efficiency by taking advantage of the operational data you already possess in your ERP system.

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Production planning

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FORECASTING – Importance of forecasting – Types of forecasting,their uses – General principles offorecasting – Forecasting techniques– qualitative methods and.


Production Planning and Control: (10 Functions)

Production planning and control is a predetermined process which includes the use of human resource, raw materials, machines etc. PPC is the technique to plan each and every step in a long series of separate operation. It helps to take the right decision at the right time and at the right place to achieve maximum efficiency. Production Planning and Control. It is about selection of path or route through which raw materials pass in order to make it into a finished product.

By PlanetTogether. Throughout the years, manufacturers have been on a quest to improve their operations by increasing productivity, managing their inventory , and optimizing their resource utilization. These are some of the main challenges faced by manufacturers.

Production planning

Production Planning and Control: Objectives, Importance, and Limitations…Planning and control are interrelated and interdependent.

Production Planning and Control

With ever-shorter lead times and increasing price pressure, the challenges of make-to-order manufacturing and complex variant management are loud and clear. To compete, mid-sized companies must optimize their production processes. It enables efficiency, coordination, and the leveraging of production-related data to drive improvement. Want to take your Production mobile? With abas ERP, your entire order management system is on the screen.

For efficient, effective and economical operation in a manufacturing unit of an organization, it is essential to integrate the production planning and control system. Production planning and subsequent production control follow adaption of product design and finalization of a production process. Production planning and control address a fundamental problem of low productivity, inventory management and resource utilization.


Production planning and control is needed to achieve effective utilization of SMEs resources, production objective with respect to quality, quantity, cost and timeliness of delivery, to obtain uninterrupted production flow in order to customer varied demand with respect to quality and committed delivery schedule and to.


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The production control portion oversees the actual production process by ensuring that the production team is able to meet its production targets and is operating according to schedule.

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